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The Mantua Group

The Mantua Group

Simple Black and White Asset Management, Reliability Expertise, and Maintenance Execution Perfection.

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Asset Reliability

Asset reliability refers to the ability of a physical asset (such as equipment, machinery, infrastructure, or facilities) to perform its intended function effectively and efficiently over its operational lifecycle, under normal operating conditions. It is a crucial aspect in industries where downtime, failures, or interruptions can have significant operational, financial, or safety consequences.

We can help you refocus your efforts on Asset Reliability.

Key aspects of asset reliability include:

  1. Functionality: The asset must consistently meet its intended purpose or function without deviation or degradation in performance.
  2. Availability: The asset should be available for use when needed, without unexpected downtime or failures that disrupt operations.
  3. Performance: The asset should operate at its optimal performance levels, meeting or exceeding specified operational requirements and productivity targets.
  4. Maintainability: The ease and effectiveness with which maintenance activities (both preventive and corrective) can be performed on the asset to restore or maintain its reliability.
  5. Reliability Metrics: Metrics such as Mean Time Between Failures (MTBF), Mean Time to Repair (MTTR), Overall Equipment Effectiveness (OEE), and other key performance indicators (KPIs) are often used to assess and measure asset reliability.

Achieving high asset reliability involves various strategies and practices, including:

  • Proactive Maintenance: Implementing preventive maintenance programs based on asset condition monitoring, predictive maintenance techniques, and reliability-centered maintenance (RCM) strategies.
  • Asset Management: Utilizing asset management practices to optimize asset lifecycle costs, monitor asset health, and prioritize maintenance activities based on criticality and risk.
  • Root Cause Analysis: Investigating and addressing the root causes of failures to prevent recurrence and improve overall asset reliability.
  • Continuous Improvement: Applying continuous improvement methodologies (such as Lean Six Sigma) to enhance asset performance, reliability, and operational efficiency over time.

Effective asset reliability management not only minimizes unplanned downtime and maintenance costs but also enhances overall operational efficiency, ensures regulatory compliance, and improves safety and environmental performance. It is a fundamental component of asset-intensive industries aiming to maximize the value and longevity of their physical assets.

How can we help With Your Asset Reliability?

Software Expertise

Reliability Workbench (RWB)
Availability WorkBench (AWB)
Network Availability Prediction (NAP)
Sologic Root Cause Analysis (RCA)
HAZOP

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